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The Cotton Gin
 
Trucks waiting to be loaded with finished cotton bales
 
This shed is where the cottonseed, a valuable byproduct of cotton ginning for both sowing and cottonseed oil, is stored. The truck is being loaded with the seed. The hopper is for dust control for the conveyor.
 
This is a truck being weighed with a module from the field. Notice the thirteen chain conveyors to move the module in the bed of the truck.

Cotton ginning in the US is the most efficient and technologically advanced in the world. I had to sneak onto a cotton gin property and take some pictures of the equipment at work. The most significant advance was how the cotton is handled before ginning (This word is a derivative of "engine".) .

 

In the old days, farmers brought the cotton bolls to the gin in wire mesh trailers pulled by tractors or trucks. Then the gin sucked them out of the trailer and into the gin. Now they are picked and compressed with special trailers with hydraulic rams. These huge "bales" are called modules, an invention from Texas A&M.

 

 
This truck sat there for a while as the driver and the conveyor operator seemed to have some disagreement.
 
This local truck moves stored modules to the gin conveyor. The name on the tarp is not the name of the gin; the name on the truck is the gin's name!
 
Then the driver turned the chain drives on and the module began to move onto the gin's processing conveyor.

These modules weigh up to 16, 000 pounds, are the size of a school bus, and can lead to the production of 13 bales of ginned cotton, weighing about 500 pounds each. This is about 35% of the mass of the crop, the seeds making the bulk of the weight.  Even the hulls are marketable for paper production; in the old days (and sometimes now in some areas), they were burned making cotton gins stinky neighbors.

 

The truck below is bringing a module in for a farmer. The gin owner, usually a coop, buys the module based on its weight, quality, and condition. Eventually, the farmer gets a check after the coop markets the cotton to a textile producer and the seeds to whomever.

 

These covered modules are stored all over the gin grounds waiting for processing as you can see in the background of several of the pictures..

 
The truck noticeably lifted its front end as the huge weight shifted to the rear.
 
Backing into position
 
Releasing the cover
 
Tilting the bed
 
Conveying the module out as the truck moves forward
 
Boom! The module hits the ground.
COMMENTS
Hhwind said at 5:19 a.m. on Dec 24, 2007:
Wow beautiful pictures and most interesting information Thanks Merry Christmas
Candlepower said at 2:50 p.m. on Dec 24, 2007:
This is so intersting. Thank you. Merry Christmas!
Hfdfguy said at 12:00 a.m. on Dec 25, 2007:
You have captured the most interesting final part of the harvest. It is really something to see all the cotton pickers working the fields as well. Thanks...Merry Christmas.
ElZorroTOX said at 4:37 p.m. on Jan 2, 2008:
Nice worl of documenting a little known process.
Mirella said at 7:50 a.m. on Jan 4, 2008:
Very interesting your explanations of worlds I dont' know at all. Grazie. Ciao
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